Facility
A state-of-the–art manufacturing plant in Silvassa spread across 2 acres with 20000 sq. ft. warehousing facility for finish goods, a work force of 175 skilled personnel, well-developed infrastructure and hands on client servicing stand as strong pillars of Surelock’s growth.
Technology is as dynamic as it gets. At Surelock, an adaptive attitude towards embracing new technology, upgrading existing machinery and constant training of the workforce allows us to achieve excellence in quality and service. Surelock’s Silvassa facility comprises of below departments
Designing
With the help of latest software like AutoCAD we design 2D, 3D modeling of new products and prepare programs for CNC machining.
Research and Development
In a market so dynamic with inventive demands on the block, our research and development team comes up with innovative products for new application.
Tool Room
Our tool room is equipped with the latest CNC machines and maneuvered by a skilled and experienced team which allows us to fulfill all tech requirements in minimal time and to achieve best and accurate productivity of plastic and press tools. List of important machines are as under:
- CNC Wire Cut Machines
- CNC Milling Machines
- CNC Grinding Machines
- EDM Spark Machines
- EDM Drill Machines
- Profile Projector
- DIE Spotting Machine
- Other conventional Tool Room Machines
Injection Molding
We have machines ranging from 50tn to 450tn, from Ferromatik Milacron ( Germany ) which are precise servo based close loop machines equipped with ancillaries like auto loading, hopper drying, mold temperature controller, on line granulators, auto dozing and pick place robots ( All from European manufacturers )
Assembly
We are equipped with special purpose machines as well a series of machines that facilitate automation which are dedicated to specific assembly lines. This department in charge of assembling the plastic and the metal components.
Laser Marking and Hot stamping
Any complicated marking requirements on plastic and metal products is taken care of by a line of laser marking machines, hot stamping machines along with ultrasonic welding and pad printing automation.
Press Shop
We use a hydraulic power press installed with pneumatic coil feeding and decoiling-coiling auxiliary equipment here at Surelock. Newly added SPMS takes care of the productivity and the quality consistency of product line.
Powder Coating
It is equipped with on line processing of components through precisely controlled infrared ovens and automatic powder coating lines capable to coat thermoplastic and thermoset plastic powders.
Quality Assurance
Superior quality is our top priority. Stringent quality checks and timely monitoring have ensured that our patrons receive nothing but the best. To meet 100% quality control requirement at all level of manufacturing i.e. from raw material till packaging. We have installed all the necessary testing equipment which takes care from raw material stage till packaging. List of testing equipment are as under
| Testing Equipments | Testing For |
|---|---|
| Tensile Tester | Loop Tensile Strength |
| Micro Hardness Tester | Hardness of S.S. Strip |
| Moisture Analyser | Moisture Testing |
| Digital Vernier | Measuring Dimensions |
| DB Meter | Noise Level Measuring |
| Lux Meter | Illumination Level Measuring |
| Hot Air Oven | Moisture Content % Testing in Air |
| Weighing Scale | Weighing |
| B S Tester | Bursting Strength of Corrugated Boxes |
| Moisture Analyser | Moisture Content % Testing in Corrugated Boxes |
Warehousing
We have separate designated area for storing Raw material , Semi finish goods and finish goods items .Storing capacity for raw material is around 2500 ton, semi-finished goods 50 ton and finished goods approx. 9000 cartons. All material is maintained as per FIFO system in proper storage racks or on pallets with proper identification for easy removal. A Finished goods store containing industrial coolers maintains adequate moisture in a stored atmosphere for longer self-life of the plastic components.